Foster Induction Private Limited

Efficient & Controlled Iron Melting with Tilting Convenience

The Foster Iron Tilt Induction Furnace is an advanced iron melting solution engineered for precision, speed, and durability in demanding industrial environments. Built for continuous and large-scale operations, it is specially designed for melting cast iron, ductile iron, and other ferrous materials efficiently while offering excellent control over temperature, melt quality, and pouring.

Equipped with a mechanical, motorized, or hydraulic tilting mechanism, the furnace allows for safe and controlled pouring of molten metal, reducing manual labor and increasing production safety. Its robust crucible chamber, coupled with an intelligent induction heating system, ensures uniform heat distribution, fast melting cycles, and minimal oxidation.

• Mechanical or Hydraulic Tilting System for smooth pouring

• Heavy-duty Crucible Design for iron and ferrous materials

• Digital Temperature Monitoring & Control

• High Melting Efficiency with IGBT/MOSFET technology

• Low Maintenance, Robust Construction

• Safe Operation with Interlocks and Cooling Systems

• Iron Casting Foundries

• Automotive and Agricultural Component Manufacturing

• Ductile and Grey Iron Melting

• Recycling of Iron Scrap and Ingots

• Production of Iron Pipes, Valves, and Structural Parts

• Iron & Steel Foundries

• Heavy Machinery and Auto Parts Plants

•  Construction and Infrastructure Casting Units

• Metal Recycling Yards

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Foster’s Induction Segment Brazing Machine is specially designed for high-precision brazing of diamond segments onto circular saw blades, core bits, and cutting tools. Utilizing advanced IGBT/MOSFET induction heating technology, it provides fast, uniform, and controlled heating — ensuring strong, clean, and reliable brazed joints without affecting the tool body.

Engineered for precision and repeatability, this machine offers stable performance, long service life, and energy-efficient operation — making it ideal for manufacturers of diamond tools and construction cutting equipment.

• High-Frequency IGBT Induction Heating System for rapid and uniform brazing

• Precise Temperature & Time Control for consistent joint quality

• Localized Heating Zone preventing blade deformation

• Manual, Semi-Automatic & Automatic Configurations Available

• Adjustable Fixtures for Multiple Blade Diameters

• Water-Cooled Coil Assembly for enhanced durability

• Integrated Safety Systems for overheat, overload, and cooling protection

• Brazing of Diamond Segments on Saw Blades, Core Bits, and Tools

• Repair and Re-Brazing of Diamond Tools

• Brazing for Stone Cutting, Concrete Cutting, and Mining Tools

• Production of Circular Saws, Wire Saws, and Drill Bits

• Diamond Tool Manufacturing

• Stone & Granite Processing Industry

• Construction & Infrastructure Equipment Manufacturing

• Mining and Geological Drilling Tool Producers

• Tool Repair and Reconditioning Workshops

• Accurate & Repeatable Heating for Perfect Bonding

• Strong, Clean Brazed Joints with High Bond Strength

• Reduced Cycle Time & Improved Productivity

• Compact, Reliable, and Low-Maintenance Design

• Custom Coil Designs for Different Segment Shapes & Sizes

• Backed by Foster’s Global Technical Support & Service Network

Need a Quote?
Contact Foster Induction Pvt. Ltd. today to get a customized segment brazing solution designed for precision, durability, and high productivity.

Foster Induction Furnace is engineered to deliver precision-controlled, high-efficiency melting of ferrous and non-ferrous metals using advanced electromagnetic induction technology. Whether you're working with steel, copper, aluminum, or precious metals, Foster furnaces offer unmatched reliability, energy savings, and consistent melt quality — making them ideal for foundries, jewelry manufacturing, recycling plants, and industrial casting.

Key Features:

• Rapid Melting Speed – Achieves full melt within minutes, reducing turnaround time.
• High Energy Efficiency – Up to 30% less power consumption than traditional arc or fuel-based furnaces.
• Precise Temperature Control – Integrated digital controllers and sensors for consistent metallurgical results.
• Compact & Modular Design – Space-saving layout with easy maintenance access.
• Eco-Friendly Operation – Zero flame, zero emissions, and silent operation.
• Flexible Crucible Options – Supports steel shell and tilting crucibles with various linings (silica, alumina, graphite).

Applications:

• Metal Casting & Foundries – Melting and alloying of steel, iron, and non-ferrous metals
• Gold & Silver Refining – Purity melting for jewelry and bullion manufacturing
• Copper & Aluminum Recycling – High-speed melting of scrap for reuse
• Automotive Component Manufacturing – Engine blocks, brake parts, and transmission housings
• Aerospace & Defense – Specialized alloy melting with high precision
• Laboratory & R&D Centers – Controlled melting for material research and development
• Electrical & Transformer Industries – Melting copper for winding wires and conductors

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Smart, Energy-Efficient Heating for Modern Industries
The Industrial Power Saving Induction System from Foster Induction is engineered to deliver maximum heating efficiency with minimum energy consumption. Designed for 24x7 industrial usage, this intelligent system uses advanced IGBT or MOSFET technology, precise power control, and optimized coil designs to reduce energy wastage and increase thermal transfer efficiency.
Whether used for melting, forging, brazing, or heat treatment, our systems are built to lower operational costs and improve production speed, all while maintaining consistent quality and safety standards.

Key Features:

• Up to 30% energy savings compared to traditional induction systems
• Auto Power Modulation based on real-time load demand
• Digital PLC/HMI-based smart control with diagnostics
• Soft Start/Stop function to minimize inrush current
• Precise temperature control and heating curves
• Short-circuit, Overvoltage, and Overload Protection
• Water-cooled or air-cooled design based on application
• Optional remote monitoring and data logging

Ideal for:

• Steel & Metal Melting Plants
• Forging & Rolling Mills
• Foundries & Tool Manufacturers
• Brazing and Annealing Lines
• Precious Metal Refining Units

Sustainability & Benefits:

• Low maintenance and high reliability
• Silent operation with minimal electromagnetic noise
• Modular design for easy upgradation
• Compliant with global energy standards
• Eco-friendly with reduced carbon footprint